- Contact Person : Mr. Zhang Richard
- Company Name : Qingdao KSL Machinery Science & Technology Co., Ltd.
- Tel : 86-0532-85173579
- Fax : 86-0532-85172780
- Address : Shandong,Jiaonan,Room 903, No.77 Beijing Road, Jiaonan
- Country/Region : China
- Zip : 266400
Internal Mixer
System Overview.
The internal mixer is one of the most advanced in the present world with international standard performances, reasonable design, advanced structure, high manufacturing quality, reliable operation and long service life. It is suitable for tire and rubber factories to plasticize, mixing, master-batch and final mixing.
Features.1. The machine takes the structure of toy bricks, which can be turned by 180 degrees with each other and easily suited for place of installation and maintenance.2. Intermeshing rotors and tangential rotors (4-wing, ZZ2, etc.) are suitable for plasticization, mixing and final mixing of various compounds. 3. All parts coming into contact with the compounds are circulated through cooling water with large enough cooling area. It is equipped with water-temperature regulating system of constant temperature control. Which is the guarantee of quality for mixed various compounds.4. Drive system consists of motor a high precision hard teeth surface gearbox with drum type teeth coupling and high-speed couplings. It takes many kinds of forms for changing speed: DC motor; AC motor and reducer regulation. AC frequency conversion drive ; Hydraulic motor drive .The machine has the advantages of smooth-driving, low-noise and a long service life, etc..5. Control system adopts PLC with both manual and automatic functions with easy shift. It can realize control by time, temperature and energy. Signal checking, feedback as well as safety protection are provided so as to control mixing quality of compound more effectively, to shorten assistant time and to reduce labour intensity. 6. GK-type Internal Mixer¡¯s ram has two forms available: Pneumatic ram and hydraulic ram. The rotor end dust stop also has two choices: mechanical sealing and hydraulic sealing.
N Type internal mixer technical specification | |||||||||
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Specification | GK1.5N | GN60 | GN110 | GN160 | GN255 | GK270N | GK400N | GN650 | |
Total volume of Mixer (L) | 1.5 | 56 | 99 | 147 | 250 | 250 | 412 | 650 | |
Fill factor | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | |
Rotor speed (r/min) | 10-100 | 10-60 | 10-60 | 10-60 | 4-40, 6-60 | 20/40, 10-40,30/60 10-40,10-60 | 10-60 | 4-40 | |
Specific ram pressure (Mpa) | 0.57 | 0.59 | 0.58 | 0.59 | 0.58 | 0.47 0.58 (hydraulic) | 0.59 0.58 (hydraulic) | 0.58 | |
Max productive capacity (t/h) | 0.03 | 1.01 | 1.78 | 2.64 | 4.5 | 4.5 | 7.4 | 11.7 | |
Compressed air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | - | 0.8 | 0.8 | 0.8 | |
Air consumption (CBM/h) | 3 | 86 | 140 | 288 | - | 297 | 525 | 984 | |
Cooling water pressure (Mpa) | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | |
Cooling water Consumption of main machine (CBM/h) | 5 | 20 | 25 | 25 | 50 | 40 (two circuit) 50(three circuit) | 50 | 60 | |
Steam pressure (MPa) | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | |
Power of main motor (KW) | 22 | 284 | 520 | 724 | 1250 2x660, 2x900 | 1000,1100,1250,1600 1500,2x750, 2x900 | 2x1250 2x1150 | 2x1250 | |
dimensions (excl.motor) (mm) | Length | 1850 | 3500 | 4400 | 4600 | 6000 | 6000 | 7100 | 7500 |
Width | 1020 | 2850 | 3300 | 3600 | 4300 | 4200 | 4600 | 5600 | |
Height | 1773 | 3380 | 3890 | 5000 | 5770 | 5600 5710 (hydraulic) | 6600 | 7800 | |
Weight(not including motor and gearbox) (t) | 1.8 | 9.4 | 13 | 18 | 26 | 26.5 | 45.4 | 72 | |
E Type internal mixer technical specification | |||||||||
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Specification | GE5 | GE20 | GE45 | GK90E | GE135 | GK190E | GE250 | GE320 | GE580 |
Total volume of Mixer (L) | 5 | 20 | 47 | 87 | 140 | 195 | 250 | 320 | 580 |
Fill factor | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 |
Rotor speed (r/min) | 20-100 | 10-60 | 10-60 | 10-60 | 10-60 | 10-60 | 10-60 | 10-60 | 10-45 10-60 |
Specific ram pressure (Mpa) | 0.45 | 0.5 | 0.5 | 0.55 | 0.52 0.58 (hydraulic) | 0.54 0.58 (hydraulic) | 0.51 | 0.62 | 0.55 |
Max productive capacity (t/h) | 0.08 | 0.32 | 0.72 | 1.36 | 2.2 | 3.04 | 3.9 | 5 | 10.4 |
Compressed air pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | - |
Air consumption (CBM/h) | 10.6 | 60 | 92 | 140 | 259 | 432 | 423 | 604 | - |
Cooling water pressure (Mpa) | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 |
Cooling water Consumption of main machine (CBM/h) | 5 | 15 | 20 | 25 | 30 | 40/50 | 50 | 60 | 70 |
Steam pressure (MPa) | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 |
Power of main motor (KW) | 60 | 110 | 280 | 520 | 720 | 1100 | 1320 | 1680 | 2x1250 2x1500 |
dimensions (excl.motor) (mm) | L: | 3280 | 3910 | 4600 | 5200 | 5950 | 6100 | 6600 | 7500 |
W: | 1830 | 2435 | 2320 | 3100 | 3400 | 4000 | 4650 | 4800 | |
H: | 3300 | 3750 | 4000 | 5275 | 5600 | 6100 | 6500 | 7500 | |
Weight(not including motor and gearbox) (t) |
| 5 | 8.5 | 11 | 17 | 26.5 | 33 | 38 | 60 |
Internal Mixer
